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I installed Infinity's 60.5cs component speakers. I thought that someone may like to see how I installed the tweeters. Please reply with any suggestions or comments. Feedback

Infinity tweeter
Stock tweeter mount front
Stock tweeter mount rear
Infinity Tweeter: [Click to Enlarge] The Infinity tweeter is quit a bit larger then the factory. I think the factory tweeter was around an inch in dia while this one is right at 1 1/4 inches. Stock Tweeter - Front : [Click to Enlarge] This is what you get from the factory, the stock tweeter as you see it. Notice that the tweeter *cover* is part of the factory sailplane casting. This piece is made from ABS (Acrylonitrile Butadiene Styrene). I may be in error .. but it cuts like styrene, smells like styrene when hot, glues like styrene. I'm tempted to quote the bard on 'A rose by any other name ...' Stock Tweeter - Back [Click to Enlarge] Flip the piece over and this is what the stock tweeter looks like on the back. There is a small metal piece that clamps the tweeter against the factory molding with two screws running into a pair of posts.

Components
Assembly
Making it swivel ...
Components [Click to Enlarge] To the right and top you have the large hand nut. Next down is the tweeter tub (my nomenclature). These are both part of the Infinity kit. The metal thingie below that is the stock tweeter retainer bracket. Finally, the Infinity tweeter and a washer and nut. Assembly [Click to Enlarge] Tweeter, tub, basket, small washer/nut and large hand nut as Infinity's instruction sheet shows for the assembly.
Assembly [Click to Enlarge] The same parts shown from the rear showing how the tweeter swivels.
CautionCAUTION
The small nut holds the tweeter in the basket. This needs to be secured! My tweeter is loose on the right side .. evidently, the nut came off. I'm going to secure it with Loctite this time.

Hand nut
Threaded basket
Sanded Basket
Hand Nut [Click to Enlarge] This screws down on the threaded basket pulling the basket flange in against the tweeter mount surface. Not a lot of room here though. Notice one of the stock tweeter mounting studs peeking through the hand nut. Threaded Basket [Click to Enlarge] The flange is intended to be pulled down against the tweeter mounting surface. I decided to mount the basket in the stock tweeter location using cement instead of the hand nut. The flange .. I would remove since it did not fit the curve of the stock mount. Sanded Basket [Click to Enlarge] I took my dremel and sanded the basket down to the base of the threads using a sanding drum. It gets pretty thin but I will reinforce everything with epoxy when finished.

Hole - front
Hole - rear
Cutting hole - Front : [Click to Enlarge] This is the hole for the new tweeter roughed out. You don't have to be perfect but the better the fit the less you have to fill. Cut hole - Back [Click to Enlarge] This is a view from the back as the final touches are made to the cut-out. The two threaded studs were ground down to allow the basket to fit. I had originally intended to use the stock retainer bracket but in the end decided to use epoxy instead.

Test fit front
Test fit back
Final fit
Test fit - Front [Click to Enlarge] Test fitting the basket, front view. Test fit - Rear [Click to Enlarge] Test fitting the basket rear view. Final fit [Click to Enlarge] Good enough. Everything fits well enough .. time to cement it all together.

Testors model cement
Filler
Final results
Testors Model Cement Testors Model Cement (yes, the same as you used to build models) is used to cement everything together and to make the *putty*. I used generous amounts of the cement to make sure everything had bonded well. Then, I took all the scraps of plastic from making the holes and simply dropped them into the bottle. Give it a couple of hours and you will have a *liquid plastic* that when dry will form a seem less join with the original .. in fact .. it IS the original! Filling the gaps [Click to Enlarge] Use the plastic *bondo* and fill all gaps. I then used epoxy on the back to strengthen all joints. When completely dry, sand and touch up where needed. There are texture materials available .. but I simply wet the finished surface and patted my thumb against the surface to texture it. I finally cleaned the finished surface and sprayed with a flat black vinyl stain I bought at Pep Boys. Final restults [Click to Enlarge] The final results actually look better then the photos show. Because I was taking photographs of black objects I modified both brightness and contrast to make the details pop out. This gives a ... false grain .. that is not apparent in reality.
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